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Hengyuan Technology Official Website - Industrial Intelligence Service Provider for the Equipment Manufacturing Industry Hengyuan Technology Official Website - Industrial Intelligence Service Provider for the Equipment Manufacturing Industry

Hengyuan Technology Official Website - Industrial Intelligence Service Provider for the Equipment Manufacturing Industry
CN
Case Introduction
Manufacturing Execution System for a Research Institute of China Electronics Technology Group Corporation (CETC)
This project builds a Manufacturing Execution System (MES) for a research institute under the China Electronics Technology Group Corporation (CETC). Through the construction of a hardware-software collaborative production line, it achieves full-process data collection and application in machining. By bridging the data link between production planning and workshop operations, it realizes production process transparency, full-process quality traceability, and highly efficient decision-making. This effectively resolves bottleneck issues such as scheduling, statistics, and accounting in high-mix, low-volume production, significantly enhancing production efficiency and product quality.

Customer Background

Affiliated with the China Electronics Technology Group Corporation (CETC), this research institute is a national first-class public institution. It is the earliest established, largest-scale, most comprehensively specialized, and most technologically robust comprehensive research institute with the widest product categories in China's chemical and physical power source industry. Relocated to the Tianjin Binhai New Area in 2012, it covers an area of 329 mu with a building area of approximately 160,000 square meters. It undertakes the scientific research and production tasks for key national power supply products, possessing extremely high requirements for refinement, transparency, and traceability in the production process.

Pain Points Solved

  • 01

    High-Mix, Low-Volume Production Management Bottleneck

    Under the high-mix, low-volume, and order-insertion production models, processes such as task planning and scheduling, batch-splitting statistics, and internal accounting suffer from low efficiency. Relying on manual management makes it difficult to achieve refined and transparent control.

  • 02

    Opaque Production Process

    The data link between production planning and workshop operation planning is obstructed, leaving the production execution process in a "black box" state. Issues cannot be exposed in time, and the capabilities for risk early warning and control are insufficient, affecting product delivery and quality.

  • 03

    Extensive Material and Quality Management

    The control of materials and raw materials relies on manual ledgers, leading to inconsistencies between accounts and actual inventory. Data collection and feedback in the production process are delayed, making quality traceability difficult and failing to meet product quality requirements.

  • 04

    Insufficient Data Support for Decision-Making

    A lack of efficient data extraction and reporting analysis capabilities means internal accounting and operational decisions lack full-process data support, restricting improvements in production management efficiency and operational levels.

Solution Advantages

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Unified Manufacturing Execution Management Platform

Builds a unified, department-based MES platform to optimize full-process management. It achieves data collection, management, and feedback for planning and manufacturing process information, supporting full-link tracking and quality traceability for raw materials, finished products, and semi-finished products.

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Production Process Transparency and Risk Early Warning

Bridges the data link between production plans and workshop operation plans to achieve transparency in the production execution process. This exposes production issues in a timely manner, forming a refined, flexible, and visual production operation system that enhances risk early warning and control capabilities.

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Systematic Material and Intelligent Production Planning

Achieves systematic management of materials and raw materials based on barcodes, ensuring consistency between accounts and actual inventory and replacing manual management models. Based on the urgency of production plans, it enables management functions such as plan decomposition, work order splitting, order insertion, and batching, fully supporting high-mix, low-volume flexible production.

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Full-Process Transparency and Data-Driven Decision-Making

Supports production reporting functions to achieve real-time completion and reporting operations on-site, ensuring production process transparency. It possesses powerful data extraction and reporting functions to extract full-process data for accounting purposes, providing precise support for internal accounting and operational decisions.

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Hardware-Software Collaboration and Highly Efficient Integration

Conducts network construction based on the MES platform to realize a hardware-software collaborative production line. This achieves full-process data collection and application in machining, ensuring highly efficient integration between the production process and management decision-making.

System Overview

Industrial Intelligence Service Provider for the Equipment Manufacturing Industry
Make Equipment Manufacturing Smarter!